Science and technology
Explore "clothing +", the advanced road of intelligent "weaving" of the textile industry leader
From a rural handicraft filing cooperative in 1955 to a leading enterprise in the textile industry with an annual output value of over 10 billion, Qingdao Jifa Group Co., Ltd. has achieved transformation and leapfrog in 65 years. Smart factories, waterless dyeing, smart clothing and other cutting-edge technologies Innovations are born here one after the other. Recently, the "Made in Qingdao" all-media interview went to Qingdao Jifa Group Co., Ltd. to feel the innovative vitality of this new generation of "Qingdao Golden Flower" cultivation enterprises.
Realize intelligent production, and develop thousands of fabrics every year
Today's goals, online production status of orders, and a summary of the completion rate of each group... There are multiple electronic screens in the ready-to-ship finished product factory, which displays the data analysis of the intelligent production line in real time.
According to the staff, this smart factory has achieved intelligent transformation and upgrading consisting of intelligent production and intelligent management. Established an information system with ERP, MES, Internet of Things, and the Internet of Machines as the core, combined with lean management, realized real-time monitoring of all aspects of production and operation and the information interaction of equipment, greatly improved management efficiency and the level of supply chain coordination, and promoted the enterprise Transform from traditional mass and large-scale manufacturing to flexible production and agile manufacturing.
"JiFa researches and develops thousands of fabrics every year, which is the core competitiveness that supports Jifa's annual output of more than 200 million products." Yang Weidong, chairman of Qingdao Jifa Group Co., Ltd., introduced that in recent years, Jifa has been in the brand cultivation strategy. Abandon the original products with low added value, and focus on the development of mid-to-high-end series products with high technical content and high added value in the industry. Taking advantage of the company's strong technical advantages, it constantly develops new products, promotes the upgrading of brand products through technological innovation, technology introduction and technological transformation, and improves the grade and level of products.
Focus on independent innovation, conquer supercritical CO2 waterless printing and dyeing technology
According to statistics, the annual discharge of textile wastewater in my country is currently 2.5 billion tons (about 230 West Lake water), of which the discharge of printing and dyeing wastewater is 2 billion tons. Due to the dependence of traditional printing and dyeing on water resources and environmental problems caused by wastewater discharge, restrictions sustainable development of the industry.
For this reason, Jifa has been committed to the research and development of supercritical CO2 anhydrous dyeing industrialization technology for many years, and has overcome a number of key technical problems that restrict industrial production, and the product quality has reached the relevant standard requirements. "The application of supercritical fluid in the non-liquid and non-gas state can not only dissolve the dye, but also quickly bring the dye into the textile. The whole process does not require a drop of water, and the dyeing time is significantly shortened." Wan Gang, deputy general manager of Jifa Group, explained. . It is understood that compared with the traditional water dyeing process, this technology does not require water and chemical additives, no waste water discharge, and CO2 can be recycled and reused, which is environmentally friendly and efficient.
As a leading enterprise in the knitting industry, Jifa has always adhered to independent innovation as the strategic basis for development, comprehensively deepened the construction of innovative brands, established the first state-of-the-art enterprise technology center in the same industry across the country, and invested heavily in technological innovation and technological transformation every year. , and use scientific research platforms such as academician workstations and post-doctoral workstations to introduce a large number of scientific and technological R&D talents.
Entering the field of smart wear, cross-border integration of industrial upgrading
As a leading enterprise in the domestic textile industry, Jifa has turned its attention to the field of smart wear in recent years. "Compared with traditional wearable devices, this smart clothing must first ensure the accuracy of monitoring data, and secondly must have the comfort of use." Wan Gang introduced that in recent years, Jifa Group and domestic industry leaders have Research institutes and team organizations have worked closely together to develop Yilianke wearable smart clothing. As a clothing that understands the human body better, YiLianke wearable smart clothing focuses on health management and safety management. It can effectively collect dynamic information of the body, monitor the user's health status in real time, realize remote early warning, and reduce health problems.
Chitosan fiber protective masks, marine biological chitin fiber clothing... In the exhibition hall of the upcoming technology center, many cutting-edge products are displayed. It is reported that around the concept of cultivating new material industry and modern marine industry, a number of high-end scientific research platforms such as green technology product research laboratory and chitin material engineering research center have been established. On the basis of obtaining the registration certificate of the State Food and Drug Administration, the company will continue to accelerate the pace of industrialization, expand the production and sales of new materials for hemodialysis, and accelerate the pace of marching from traditional textiles to industrial textiles and life science textiles.
"How to use technology to lead the innovation drive and create an upgraded version of China's textile industry is a question that Jifa has been thinking about." Yang Weidong introduced that Jifa will continue to make efforts to cross-border integration in the next step, through new technologies, new products, new The continuous emergence of achievements has driven the rapid formation of new industries, new formats and new models, and created a Chinese "weaving" brand with a sense of technology and fashion.
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